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The Process "Simply Four"

There are four steps in Hot-Dip Galvanizing process and we call it as the "Simply Four" process.  To achieve an optimal coating result, practicing the following process is essential:

  1. Preparation

  2. Pickling & Fluxing

  3. Hot-Dip Galvanizing

  4. Quality Inspection

Galvanized Steel Pipe

Preparation

When steel products arrive at our facility, they are inspected for drainage, venting, as well as other designs requirements to ensure that they meet our requirement standards.  Adopting the proper design practices ensure optimum quality hot-dip galvanizing coating, minimum cost and faster delivery.  

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Pickling & Fluxing

During pickling, steel products are immersed in a diluted solution of sulphuric acid to thoroughly remove surface rust and scale. ​

 

Fluxing creates a protective barrier to prevent the steel from oxidizing before taking a zinc bath, while simultaneously facilitates the metallurgy reaction between zinc and steel. In addition, ​it also removes any oxides that may have developed at the pickling stage.

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Hot-Dip Galvanizing

The product is dipped into the molten zinc bath at a temperature of approximately 450° Celsius whereby the zinc reacts with the iron in the steel to form a series of metallurgically bonded zinc-iron intermetallic alloy layers

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Quality Inspection

Hot-Dip Galvanizing coating thickness is measured accurately with electronic gauges to comply with the standard specification. Coating quality is also both visually and physically inspected.

Benefits

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Life expectancy of galvanized coatings lasts in excess of 50 years or more

Longevity

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A metallurgical process which forms a permanent bonded tough alloy coating and provides an outstanding resistance to physical damage

Durability

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Lowest overall cost compared to other coating methods

Economic

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The hot-dip galvanizing coating durability makes it abrasion resistant and absorbs impact, resulting in less likely the need for maintenance

Low Maintenance

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The abrasion and corrosion resistance galvanized coating provides an easy to clean and hygienic surface

Hygienic

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Any poorly accessible areas of a structure, even recesses and sharp corners, will get a complete galvanized coating protection

Total Protection

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Hot-Dip Galvanizing is carried out to ASTM A123 and/or SNI 7033:2020 and/or BS EN ISO 1461 specification, with standard, minimum coating thicknesses applied, allowing coating life and performance both reliable and predictable.

Reliability

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A quick and time-saver coating process

Efficient

Inquiries

Our team of experts are always available to answer your questions about Hot-dip Galvanizing (anti corrosion). 

For any inquiries, questions or commendations, please call:+62 -21-893-4638  or chat with us on Whatsapp

Galvanizing Whatsapp Contact

Contact Us

Plant #1

Jl. Jababeka XII B No.38,

Kawasan Industri Jababeka I

Harja Mekar, Cikarang Utara,

Bekasi, Jawa Barat 17530

Indonesia

 

Phone +6221 893 4638

​

Operational Hours

Monday - Sunday

24Hr Drop Off / Pick Up

© PT Lazuardi Rukun Perkasa, 2021. Created by L A H

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